Industrial Air Compressor: Performance and Efficiency
The versatile role of industrial air compressors.
Powering Diverse Industries and Product Manufacturing
The industrial landscape is a complex realm, comprising various application areas and contexts. It goes without saying that industrial context includes several segments of application areas. The most common ones entail the manufacturing of individual parts as well as the creation of complete products. Installation flexibility and versatility is what makes compressed air one fundamental asset of industries. Discover more about implications of air compressors in product manufacturing. Choose from a wide range of industrial products, such as industrial air compressor or industrial rotary screw air compressor, for increased demand for compressed air.
Choosing the Right Power Supply for Your Industrial Air Compressor
When integrating compressed air into industrial facilities, one of the initial considerations is the power supply requirements. The choice of power system depends on the specific context. Industrial environments with high current demands often operate on a three-phase system (400 V), while smaller businesses might rely on a single-phase setup (230 V). The selection of your air compressor should align with the electrical configuration. A single-phase system can efficiently power air compressors with engines up to 3 HP (2.2 kW), whereas a three-phase system can handle air compressors with higher capacities, particularly when amperage requirements reach certain levels.
Managing Sound Levels: A Crucial Factor in Air Compressor Selection
When choosing the right air compressor for your industrial facility, carefully assessing the sound level generated by the compressed air generator is essential. This consideration becomes even more critical when space limitations prevent the allocation of a dedicated room for the airflow system. But what exactly do we mean by sound level?
- Sound power level: This metric quantifies the energy released by a sound source within a defined unit of time.
- Sound pressure: It measures the effect of a sound source's energy, or a group of sources, and is influenced by the distance from the source(s) as well as the acoustic properties of the environment.
Selecting a new air compressor requires a thorough evaluation of the acceptability of the sound level within your workplace. This parameter is instrumental in determining the activities associated with a particular noise level. For precise guidance on choosing the most suitable air compressor, it's advisable to consult with an expert in the field.
dBA |
Type of sound |
|---|---|
140 dBA |
Flight deck while take-off or landing |
120 dBA |
Whistle from 1 m distance |
Pain threshold, over this level the risk of ears damages is real |
|
115 dBA |
Take-off of an airplane from 10 m |
110 dBA |
Music sound level in a disco event |
105 dBA |
Chainsaw from 1 m distance |
100 dBA |
Pneumatic drill from 10 m distance |
95 dBA |
Desperate cry |
90 dBA |
Motorcyle from 6 m distance |
85 dBA |
Chainsaw from 2 m distance |
80 dBA |
Heavy traffic in highway from 25 m |
70 dBA |
Hairdryer from 1 m distance |
65 dBA |
Normal speech |
60 dBA |
Lawn mower |
55 dBA |
Television from 1 m distance |
50 dBA |
Fridge from 1 m distance |
45 dBA |
Light buzz |
35 dBA |
Silent fan |
25 dBA |
Breathe from 1 m distance |
5 Examples of Air Compressor Applications in Industry
- Facilities specialised in hydraulic pump combinations. Any crane truck benefits from hydraulic pumps separated from engine.
- High-frequency welding sessions can be done thanks to compressed air, customised systems.
- Compressed air is perfect when power has to be generated for maintenance tasks, stationary or mobile compressor act as powerful generators.
- When minimising the risk of unexpected shutdown of industrial vehicles is mandatory air compressor are a suitable solution. Batteries can be boosted and preserve the business.
- For general manufacturing industry air compressor are used to do clamping, tool powering, stamping, cleaning.
