Why Is My Air Compressor Not Working?
The Ultimate Resoure to Air Compressor Problems.
Air compressors are essential tools that are used in a variety of industries. However, like any other machine, they can develop problems over time. Some of the most common issues that can arise with air compressors include technical failures, lack of maintenance, and lack of original spare parts.
Troubleshooting Air Compressor Problems
Air Compressor Maintenance: Preventing and Solving Problems
Technical failures can occur due to a variety of reasons, including age, wear and tear, and damage to internal components. For example, the glass fiber and foam media in the air filter can be damaged by external factors such as oil, water, and heat, leading to an increase in oil carry-over and a decrease in air purity. Other technical failures can include issues with sensors, gearboxes, and heat exchangers.
Lack of maintenance can also lead to problems with air compressors. Regular maintenance is essential to ensure that the compressor continues to operate efficiently and effectively. This includes tasks such as checking and replacing air filters, oil filters, and separators, as well as checking for leaks and other issues. Neglecting maintenance can result in decreased performance, reduced lifetime, increased energy consumption, and increased breakdown time.
Finally, using non-original spare parts can also cause problems with air compressors. Original spare parts are designed specifically for use with the compressor and are manufactured to strict quality standards. Using non-original parts can result in decreased performance, increased wear and tear, and even damage to the compressor. In addition, using non-original parts can void the warranty and result in increased costs in the long run.
In addition to these common issues, there are several other reasons that can cause an air compressor to malfunction. For example, issues with the control system, such as problems with the regulator, can cause the compressor to stop working properly. The regulator maintains the net pressure between programmable limits by automatically loading and unloading the compressor. If there are issues with the regulator, the compressor may not be able to maintain the correct pressure.
Another potential cause of air compressor malfunction is problems with the sensors. Several temperature and pressure sensors are provided on the compressor, and if one of these measurements exceeds the programmed shut-down level, the compressor will be stopped.
In addition, improper installation, abnormal conditions of temperature, water, dirt or corrosive matter, operation above rated capacities, or tampering with the compressor can also cause failures or damage.
